Herbal Powder Sterilization Autoclave Machine Introduction:

Multiple microbial abatement techniques are commonly used in industry to reduce pathogens. Consumers want healthy foods that can leave chemical residues or produce toxins if left untreated. In the past, Chinese herbal medicine sterilization usually uses cobalt 60, ethylene oxide, alcohol; Microwave, ozone, etc. These methods are difficult to ensure the nature of the drug, easy to residue or lead to expensive castes.

So how to sterilize Chinese herbs?

Steam is the most suitable method for sterilizing Chinese herbal medicine. Therefore, the use of steam sterilization has become popular. Autoclave sterilizers, whose temperatures may vary between 102°C and 122°C, can purify heat-sensitive herbs, spices and seeds without adversely affecting quality. Use in and out steam heating, make full use of cabinet space. Herbal Sterilization By pulse vacuum, the vacuum dehumidification binding jacket heating and drying eliminates the effect of cold air to temperature, and finally discharged the sterile air to the pressure balance.

Apply to products with high drying effects, which can also be installed with heating coils.

Herbal Powder Sterilization Autoclave Description：

This autoclave is used for sterilization of Chinese herbal medicine and powder with saturated steam as sterilization medium. This autoclave sterilizer is specially designed for sterilization of medicinal materials and medicinal powder. Autoclave for medicine is equipped with a dedicated moisture-proof device and adopts a professional drying process to eliminate the powder accumulation formed by traditional sterilization techniques. Vacuum pump in the drying stage of the chamber body of steam discharged, combined with jacket drying and coil heating to sterilize the medicinal materials and medicinal powder dry. And the equipment can be equipped with the air heating function, to heat the filtered clean air, avoid cold air into the chamber caused by condensation of steam in the chamber.

Herbal Powder Sterilization Autoclave Advantage：

Security System
Saturated steam sterilizers have multiple safety features including overvoltage protection, low water level protection, overload and short circuit protection, all of which ensure the overall safety of the machine.
Thermal Radiation Protection
The chamber of the sterilizer is covered with mineral wool to avoid thermal radiation.

Herbal Powder Sterilization Autoclave Machine Features：

The Door Structure
1. Double layer horizontal rectangular structure, 304 or 316L stainless steel chamber, high quality container plate or 304 stainless steel jacket, outer plate made of brushed stainless steel.
2. High quality silicon insulation layer is wrapped around the jacket to reduce the thermal radiation on the machine surface.
3. Double door structure: the sterilizer has double door safety interlocking system. Steam cannot enter the chamber when the door is not closed. When the indoor steam pressure is greater than 0.027Mpa, do not open the door and the front and rear doors at the same time.

Piping System
1. The piping system is composed of control valves, pipes and filters. It also has a sterilizer energy input and control channel.
2. Control valve for pneumatic valve, heat resistance, reliable operation, low failure rate, to ensure the overall performance of sterilization machine.

3. Pipes are connected with stainless steel pipes. The system adopts hoop accessories, which are easy to install, maintain and inspect.
4. Pipe polishing, smooth, easy to clean.
5. Air filter adopts aseptic filter to prevent secondary pollution of drugs.

Control System
Control system includes: PLC + HMI+ printer + data recorder.
The whole system is reliable and accurate to ensure the overall performance and sterilization effect.

Touch Screen
1. The control system has man-machine interface, including a variety of sterilization processes for users to choose, set sterilization parameters, display parameters and cycle stage, print sterilization records, allow manual operation and other functions.
2. The micro printer is used to record and print key parameters such as time, temperature and pressure in the process of operation, which is convenient for users to archive and analyze technical data.

The Printer
The whole printing system has over current, overload, leakage protection system.

Vacuum System
1. Vacuum system is used to deal with cold air to ensure uniform indoor temperature distribution and sterilization effect. It is the key component in vacuum drying process.
2. Vacuum system of sterilizer consists of liquid ring vacuum pump, vacuum valve and pipeline. Among them, the pump is the key component. The vacuum system has many advantages, such as stable operation, low noise, high vacuum degree, fast air suction speed, etc., to ensure the overall sterilization effect and machine performance.

The Sterilization Process
The sterilizer has manual and automatic operation modes, users can choose according to their own needs.
Loading Way
After the pallet is loaded, the trolley is put into the sterilization chamber through the trolley.

Optional Remote Monitoring System

Indexes of Sterilized Powder:

1. Mould, microbial<10cfu/g
2. Powder is inattentive and difficult to agglomerate(different breeds different condition)
3. Water contain 3%(drying of the product)
4. Difficult to change color

Optional Function：

Remote Monitoring System：

The sterilizer has wireless communication function, which can be connected to the remote monitoring end through terminal routing, and the data can be directly monitored in real time via WiFi or 4G/5G network to realize remote monitoring of sterilization status, temperature, sandwich pressure, F0 value, front and back door status and other information. With high precision and high acquisition rate, the sterilization environment can be monitored 24/7, improving the operational efficiency of sterilization.
If the temperature, pressure and time data are abnormal and do not meet the pressure steam sterilization requirements, the operator can see the abnormal information on the platform.

CIP Washing Function:

Ensure the quality of the final product and meet stringent hygiene requirements. The CIP program cleans dirt while also killing microorganisms inside the equipment. With an automated and well-designed monitoring system, better cleaning results are guaranteed to ensure the production of consistently high quality products.

Related products：

Hot Air Oven	UV Sterilization
Hospital Clinic Autoclave	Microwave Sterilization

Video

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