• tea leaf drying machine,tea drying,food sterilization,powder sterilization,sterilization in food industry
  • tea leaf drying machine,tea drying,food sterilization,powder sterilization,sterilization in food industry

DZG Tea Powder Sterilization Tea Leaf Drying Machine In Food Industry

As one of the world’s three major drinks, tea is a technical problem to ensure the drinking quality and safety of tea products. Tea entailed harmful sundry and aflatoxin exceeded the standard, bacteria not only affect the quality of tea, taste, and or to the drinker to bring potential harm, has seriously affected the health of consumers. In current tea processing, tea leaves are packaged directly after drying or packaged and encapsulated after removing some impurities by simple air selection. There is no systematic step of impurity removal and sterilization for finished tea leaves. Therefore, the quality of processed tea leaves is uneven and it is difficult to ensure the quality of tea leaves.

  • Product Description
  • Technical Parameters
  • Video

Powder Sterilization Tea Leaf Drying Machine In Food Industry Description:

 

Steam sterilization is widely used for tea fixing (degreen), tea drying, tea sterilization.Examples: blackberry Leaf Tea, Black Tea, Pu-Erh Tea, OOlong Tea, Jasmine Tea,etc
Different seasons, different tea leaves, different time, fresh picked tea leaves have different water content, freshness, etc. The sterilizer can flexibly adjust the fixation and drying, according to these characteristic data, can make all kinds of tea leaves achieve the ideal fixation effect.

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After being treated by steam sterilization and drying technology, the tea has the excellent characteristics of high quality tea. The dry tea has uniform appearance, bright green color, pure and fresh taste, strong aroma and even bright young leaves. Steam sterilization, tea drying, no coal, wood, no smoke pollution, at the same time to achieve the automation of continuous processing of tea, to avoid secondary pollution from the conventional process.

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The production of green tea and oolong tea all needs to go through heat-setting treatment to passivate the activity of polyphenol oxidase, evaporate water, volatilize grass flavor and soften tissues. The color can be fixed by steam. Vapor fixation is used in food sterilization, the material is heated externally, the surface is dry, and heat transfer inward, and the vapor environment does not affect water evaporation. The steam has high water content and the outer layer of the raw material is affected by high temperature, so the tea leaves after fixed treatment have almost no weight loss and will not destroy the nutrients. No physical properties of the products, such as aroma or color, are involved in the problem. The microbiological characteristics are changed to make the product safer to eat.

tea leaf drying machine,tea drying,food sterilization,powder sterilization,sterilization in food industry
Advantage:
♦ Fast and uniform: steam sterilization can be heated in a few seconds, high efficiency equipment.
♦ Preservation: sterilization temperature can be adjusted to protect the color, fragrance and nutrition of tea leaves.
♦ Safety: The sterilizer has multiple protection devices in the sterilization process without leakage. It doesn’t generate extra heat or pollution.

tea leaf drying machine,tea drying,food sterilization,powder sterilization,sterilization in food industry

Powder Sterilization Tea Leaf Drying Machine In Food Industry Features:

1. Used for food sterilization, does not destroy the nutrition of the material.
2. Chamber is made of stainless steel, double door structure, fast drying and sterilization. Despite its compact modular design, all components are mounted on the framework and can be easily maintained from either side.
3. Control unit is based on advanced PLC or microprocessor technology. The device controls different sterilization cycles by means of different combinations of built-in procedures. PLC and touch screen control, easily adjustable temperature, power and transmission speed.

DZG Powder Sterilization Tea Leaf Drying Machine In Food Industry
4. The vacuum system of the sterilizer is mainly composed of liquid ring vacuum pump, vacuum valve and pipeline. Among them, the vacuum pump is the key component. Vacuum system has the advantages of stable operation, low noise, high vacuum degree, fast air suction, etc., to ensure the sterilization effect and overall performance.
5. The sterilizer is equipped with a unique moisture-proof device. Avoid condensation on food during heating and sterilization. Ingenious heating tube design, ensure the smooth operation of disinfection car, avoid secondary pollution.

tea leaf drying machine,tea drying,food sterilization,powder sterilization,sterilization in food industry
6. The equipment is equipped with stainless steel sterilization truck and sterilization tray, reasonable design, large bearing capacity, good sterilization effect, good drying effect.
7.Safety device of autoclave: multiple safety structures, such as overpressure protection, low water level protection, door interlock, overload and short circuit protection, ensure safe operation.

 

Optional Function:

Remote Monitoring System:

The sterilizer has wireless communication function, which can be connected to the remote monitoring end through terminal routing, and the data can be directly monitored in real time via WiFi or 4G/5G network to realize remote monitoring of sterilization status, temperature, sandwich pressure, F0 value, front and back door status and other information. With high precision and high acquisition rate, the sterilization environment can be monitored 24/7, improving the operational efficiency of sterilization.
If the temperature, pressure and time data are abnormal and do not meet the pressure steam sterilization requirements, the operator can see the abnormal information on the platform.

tea leaf drying machine,tea drying,food sterilization,powder sterilization,sterilization in food industry

CIP Washing Function:

Ensure the quality of the final product and meet stringent hygiene requirements. The CIP program cleans dirt while also killing microorganisms inside the equipment. With an automated and well-designed monitoring system, better cleaning results are guaranteed to ensure the production of consistently high quality products.

Related products:

 

Hot Air Oven

UV Sterilization

Hospital Clinic Autoclave

Microwave Sterilization

 

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Design pressure Working Pressure Design Temperature Working Temperature Heat Equilibrium Vacuum Steam Source Pressure Water Source Pressure Compressed Air Pressure
0.245Mpa 0.22Mpa 139℃ 134℃ ≤±1℃ -0.095Mpa 0.4-0.6Mpa 0.2-0.3Mpa 0.6-0.8Mpa
Specifications Overall Dimensions Chamber Size Steam Consumption Power Loading(kg) Loading Cart(pcs) Tap Water consumption Net Weight
Model L*M*H(mm) L*W*H(mm) (kg/cycle) (KW) (kg)
Single/Double Door
DZG-0.36 1195*1220*1720 1000*600*600 50 1.5 30~50 400 760
DZG-0.6 1245*1300*1880 1050*680*850 60 2 60~90 500 1100
DZG-0.8 1595*1300*1880 1400*680*850 70 3 80~130 1 700 1300
DZG-1.2 1695*1370*1960 1500*750*1100 80 3 120~230 2 700 1900
DZG-2.5 3195*1370*1960 3000*750*1100 160 4.5 250~480 4 1200 2800
DZG-5.0 3635*1800*2200 3400*1000*1500 350 7.5 500~900 4 1600 4500
DZG-8.0 5635*1800*2200 5400*100*1500 450 7.5 800~1500 6 1600 7500

Video

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